I've made black powder with charcoal. To turn it into dust, I put it inside a suede leather bag, cinched the bag shut tight, and pounded it with a brick against a concrete curb. The suede kept the charcoal contained, and was tough enough not to be punctured in the process. When I was done, I had about 4 cups of charcoal powder that was as fine as sand or better. It took me maybe 10 minutes all told. I wasn't much concerned with production rate, so probably could've gone quicker.
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The ultimate result of shielding men from the effects of folly is to fill the world with fools.
-- Herbert Spencer, English Philosopher (1820-1903)