I've used Big Head Caps and been very happy. I've been very, very happy actually. I've been playing the cap game for years. "That looks nice." Try it on. Does it fit? Rarely. If they fit around my head they ride up high like a beanie with a bill.
My in-laws travel a lot and like to bring back souveniers. They often bring me caps though I have told them they never fit. I told them I order my hats from an internet store for big hats, and they still keep bringing them to me. My wife has a large selection of ball caps now. <img src="/images/graemlins/smirk.gif" alt="" />
For the record, I wear a size 7 7/8 or 8 hat.
What's even more fun is looking for a bicycle helmet. Like my hats I usually wear them past their prime because of the pain to replace.
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Paul