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#180386 - 08/25/09 06:11 PM Compact fluorescent failure
GarlyDog Offline
τΏτ
Old Hand

Registered: 04/05/07
Posts: 776
Loc: The People's Republic of IL
A few minutes ago, one of our smoke detectors activated. A nearby compact fluorescent light bulb was flickering and pouring out white smoke. Wow those things smell bad and get really hot when they die.

Is this a normal failure? It seems kind of dangerous.
_________________________
Gary








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#180389 - 08/25/09 06:41 PM Re: Compact fluorescent failure [Re: GarlyDog]
GarlyDog Offline
τΏτ
Old Hand

Registered: 04/05/07
Posts: 776
Loc: The People's Republic of IL
I just contacted GE about the bulb. They said it happens, but it is rare. Apparently it was the ballast going bad.

They are sending a coupon for a replacement bulb and a pre-paid mailer so I can send the failed bulb back to them.
_________________________
Gary








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#180390 - 08/25/09 06:42 PM Re: Compact fluorescent failure [Re: GarlyDog]
Susan Offline
Geezer

Registered: 01/21/04
Posts: 5163
Loc: W. WA
Don't those bulbs contain mercury and phosphorus?

You might want to call Poison Control and have a chat:
1-800-222-1222

Fluorescent might be cheaper, but they're not as safe as incandescent.

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#180391 - 08/25/09 06:48 PM Re: Compact fluorescent failure [Re: Susan]
Matt26 Offline
Enthusiast

Registered: 09/27/05
Posts: 309
Loc: Vermont
They do, but mainly in the glass part. I don't know if there would be any difference between CFL ballast and your run of the mill office overhead lighting. The cautions on the packaging all warn about if the bulb breaks, not ballast failure. Sounds like the smoke detector earned it's keep today cool
_________________________
If it ain't bleeding, it doesn't hurt.

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#180401 - 08/25/09 07:39 PM Re: Compact fluorescent failure [Re: GarlyDog]
Arney Offline
Pooh-Bah

Registered: 09/15/05
Posts: 2485
Loc: California
Glad you're OK. Doesn't sound like anything I have experienced with my CFL lamps. How were you using it? In an enclosed housing, or "open air"?

One of the problems with mass migration to CFL's are that the housings intended for incandescent bulbs retain too much heat for long CFL service life. That's a particularly annoying problem when you spend the money on good quality CFL's, only to have them die prematurely from overheating. That actually tilts the cost/benefit calculations you often see regarding the overall cost savings of CFL's versus incandescent.

A guy I knew had a bunch of very cheap CFL's that he used in some ceiling cans and he went through that pack faster than he would have with just incandescent bulbs. That was a waste of money.

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#180402 - 08/25/09 07:45 PM Re: Compact fluorescent failure [Re: Arney]
KenK Offline
"Be Prepared"
Pooh-Bah

Registered: 06/26/04
Posts: 2211
Loc: NE Wisconsin
My other concern with the world moving to CFL's is that I assume they don't do well in cold - like other fluorescent lighting.

If so, they simply cannot be used in our horse barn. If incandescent bulbs disappear its back to using Coleman lanterns in winter - another safety issue in a barn.

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#180404 - 08/25/09 07:47 PM Re: Compact fluorescent failure [Re: Arney]
GarlyDog Offline
τΏτ
Old Hand

Registered: 04/05/07
Posts: 776
Loc: The People's Republic of IL
The bulb was installed in a basement light fixture. The fixture is the old fashioned ceramic base that is open, not recessed. The bulb was pointing down. The switch is a standard on/off wall switch.

I don't think anything about the installation should have led to a problem.
_________________________
Gary








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#180406 - 08/25/09 07:50 PM Re: Compact fluorescent failure [Re: KenK]
Dagny Offline
Pooh-Bah

Registered: 11/25/08
Posts: 1918
Loc: Washington, DC


I think you're supposed to call Hazmat.

Seriously, GE has FAQ's on these bulbs on its website, including the smoking situation:

http://www.gelighting.com/na/home_lighting/ask_us/faq_compact.htm

And I do recall reading that if one breaks you're supposed to clear the room of children and pets.




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#180418 - 08/25/09 10:14 PM Re: Compact fluorescent failure [Re: GarlyDog]
Grouch Offline
Enthusiast

Registered: 07/02/08
Posts: 395
Loc: Ohio
Originally Posted By: GarlyDog
I don't think anything about the installation should have led to a problem.

You might be right but...

I've read about CFL's that have plastic bases, instead of ceramic, and were installed upside down. Evidently the plastic bases don't hold up well to the extra heat when they are upside down. This may not have come into play on your bulb but maybe it's something to consider when buying new units. <shrug>

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#180426 - 08/26/09 12:17 AM Re: Compact fluorescent failure [Re: Dagny]
Roarmeister Offline
Old Hand

Registered: 09/12/01
Posts: 960
Loc: Saskatchewan, Canada
Originally Posted By: Dagny


I think you're supposed to call Hazmat.
Seriously, GE has FAQ's on these bulbs on its website, including the smoking situation:
http://www.gelighting.com/na/home_lighting/ask_us/faq_compact.htm
And I do recall reading that if one breaks you're supposed to clear the room of children and pets.


Do you call for the Hazmat team when a regular 4' fluorescent tube breaks? Because there is FAR MORE mercury in one of those than there is in a CFL.

Some of the precautions are a bit overkill and are simply fear mongering, however, ventilating the room/house IS a good idea as well as removing yourself/kids/pets from the area for a little while so the mercury vapour can dissipate.

Wearing gloves while picking up the pieces, don't use your vacuum cleaner as the bits of mercury can just contaminate the equipment and pass it around. Double bag the waste and any towels, gloves, etc. used to clean up the debris and then dispose of in the proper manner by contacting an enviro centre.

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#180430 - 08/26/09 12:45 AM Re: Compact fluorescent failure [Re: Roarmeister]
Todd W Offline
Product Tester
Pooh-Bah

Registered: 11/14/04
Posts: 1928
Loc: Mountains of CA
Someone posted an article where it cost a lady $2,000 to clean up after she broke a CFL. Something to think about.
_________________________
Self Sufficient Home - Our journey to self sufficiency.

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#180431 - 08/26/09 12:45 AM Re: Compact fluorescent failure [Re: Todd W]
Todd W Offline
Product Tester
Pooh-Bah

Registered: 11/14/04
Posts: 1928
Loc: Mountains of CA
(We've beens swapping out CFLs for LEDs where we don't need a lot of light, but still use CFLs in most places)
_________________________
Self Sufficient Home - Our journey to self sufficiency.

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#180437 - 08/26/09 01:21 AM Re: Compact fluorescent failure [Re: GarlyDog]
Since2003 Offline
Pooh-Bah

Registered: 01/21/03
Posts: 2205
Originally Posted By: GarlyDog
A few minutes ago, one of our smoke detectors activated. A nearby compact fluorescent light bulb was flickering and pouring out white smoke. Wow those things smell bad and get really hot when they die.

Is this a normal failure? It seems kind of dangerous.


1. If the bulb was base up, this can happen on cheaper styles as they don't use high temp components. This can also happen if the lamp is in a high-vibration area.

2. If it was a non-dimmable CFL on a motion detector or dimmer circuit, this can happen - and it can overheat your dimmer or motion detector as well.

3. CFL's - like ALL fluorescent lamps - including the tube ones in your shop or kitchen - have tiny amounts of mercury. As far as phosphorus, any CRT (tube) monitor for a television or computer has MUCH more phosphorus (as well as lead, cadmium and a bunch of other nasties).

4. 80% of the lamps in my home are CFL's - I hate them, my wife hates them, but we have seen the effects on the electric bill and we use them in almost every room of the house.

5. I now use LED lights in my office, I like these much better than CFL's, but I need 5x more lamps to get to the same lighting levels I had with CFL's, so I have a fairly heavy investment there. They are cool to the touch, they dim (in a slightly odd way) they burn at any angle with no problems and they use so much less electric that it's incredible. My office went from 3 60w incandescents (180 watts) to 3 12 Watt CFL's (36 watts) to 15 3W LED's (45W). I am gradually replacing outdoor lighting with LED's, and my son just likes the cool blue version of LED and that's all he uses in his room.


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#180438 - 08/26/09 01:27 AM Re: Compact fluorescent failure [Re: KenK]
Since2003 Offline
Pooh-Bah

Registered: 01/21/03
Posts: 2205
Originally Posted By: KenK
My other concern with the world moving to CFL's is that I assume they don't do well in cold - like other fluorescent lighting.

If so, they simply cannot be used in our horse barn. If incandescent bulbs disappear its back to using Coleman lanterns in winter - another safety issue in a barn.


They do fine in the cold - they just need to warm up for a few minutes. I use them in my unheated garage and my shed.

As an aside - you want to leave a CFL ON once it's up to temp - cycling on and off - like in a closet or bathroom - dramatically shortens the life of the lamp. For my utility areas with CFL's I have a timer switch I found - it's a pushbutton thing - you press once for 10 minutes, again for 20, then 30 then 60 and then "hold" on. That way the lights get at least aa 10 minute on cycle. Had vastly improved the life of these CFL's.

If you think of CFL's as equipment - not some disposable item like duct tape or a paper bag - you'll quickly learn how to benefit from them. For example, in the last power outage from the big storm, my little 3600w generator was basically unaffected by lighting loads in my home, leaving most of the power for motor loads - well pump, septic pump and refrigerator - and my generator fuel consumption was very low as a result.


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#180439 - 08/26/09 01:30 AM Re: Compact fluorescent failure [Re: GarlyDog]
Since2003 Offline
Pooh-Bah

Registered: 01/21/03
Posts: 2205
Originally Posted By: GarlyDog
The bulb was installed in a basement light fixture. The fixture is the old fashioned ceramic base that is open, not recessed. The bulb was pointing down. The switch is a standard on/off wall switch.

I don't think anything about the installation should have led to a problem.


Inverted: Strike One
basement - high vibration load (from steps upstairs): Strike 2
basement - high number of on/off cycles: strike 3

I'd suggest the Phillips brand going forward and read the box for use in enclosed or inverted fixtures. They will say if it's OK.

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#180446 - 08/26/09 02:07 AM Re: Compact fluorescent failure [Re: Since2003]
Am_Fear_Liath_Mor Offline
Carpal Tunnel

Registered: 08/03/07
Posts: 3078

I've found these LED replacement E27 bulbs to be good performers so far;

http://www.dealextreme.com/details.dx/sku.13421

They are expensive but give excellent performance. Typically it will use around 7-8 Watts (measured using a power meter) and give around 500 Lumen so give around 70 Lumen per Watt, just slightly higher efficiency performance than an equivalent power CFL. i.e. the same efficiency of the larger 20+ Watt CFL bulbs. 2 or 3 of these will light a medium sized room, but with none of that 3-4 minute warm up delay of CFLs. LED based ligh bulbs also tend to be more robust than CFLs. The colour of the ones I have recieved appear to have a medium warm natural light rather than the more typically blueish tint of some other LEDs. Colour temperature I would estimate would be around 4000-5500K rather than the yellowish colour of standard Halogen.

They are around 7-8 times more expensive than CFLs but they have a design lifetime 7-8 times that of a CLF. They should typically have a domestic lifetime of 20-30 years in normal operation.


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#180450 - 08/26/09 03:32 AM Re: Compact fluorescent failure [Re: Am_Fear_Liath_Mor]
dougwalkabout Offline
Crazy Canuck
Carpal Tunnel

Registered: 02/03/07
Posts: 3256
Loc: Alberta, Canada
Years ago I had a GE Circlite (forerunner of the CFLs, sort of) whose ballast overheated when the bulb finally wore out. Nasty electrical smoke -- the smell is distinctive. No damage to the house, but years later I'm still cautious about putting CFLs in any kind of enclosure that would concentrate heat.

That said, I use them most everywhere, except for a handful of LED bulbs. My CFLs light up at -25C, though as others said, it takes a little time for full output.

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#180458 - 08/26/09 06:44 AM Re: Compact fluorescent failure [Re: Since2003]
GarlyDog Offline
τΏτ
Old Hand

Registered: 04/05/07
Posts: 776
Loc: The People's Republic of IL
Originally Posted By: martinfocazio


1. Inverted: Strike One
2. basement - high vibration load (from steps upstairs): Strike 2
3. basement - high number of on/off cycles: strike 3

I'd suggest the Phillips brand going forward and read the box for use in enclosed or inverted fixtures. They will say if it's OK.


Or it could just be a bad bulb...

1. Wrong. According to mfg, this bulb is OK for inverted use. That was the first thing I asked the GE rep to confirm what I thought I had read on the packaging when I purchased the bulbs.

2. Wrong. The ceiling in the part of the basement in question is a reinforced concrete slab with almost no overhead traffic. Unless we get an earthquake, the ceiling isn't moving. The guy who built the house during the height of the Cold War called it "The Shelter" on the blue prints. The room is literally a poured concrete box.

3. Wrong. This light is probably the least used light in the house. The last time I turned the light on in this room was probably a month ago. I turned it on and left it on today for a few hours to move stuff into the room.

_________________________
Gary








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#180459 - 08/26/09 06:45 AM Re: Compact fluorescent failure [Re: Am_Fear_Liath_Mor]
GarlyDog Offline
τΏτ
Old Hand

Registered: 04/05/07
Posts: 776
Loc: The People's Republic of IL
Originally Posted By: Am_Fear_Liath_Mor

I've found these LED replacement E27 bulbs to be good performers so far;

http://www.dealextreme.com/details.dx/sku.13421



Thanks for the suggestion. I will check these out.
_________________________
Gary








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#180461 - 08/26/09 07:00 AM Re: Compact fluorescent failure [Re: GarlyDog]
James_Van_Artsdalen Offline
Addict

Registered: 09/13/07
Posts: 449
Loc: Texas
Originally Posted By: GarlyDog
A few minutes ago, one of our smoke detectors activated. A nearby compact fluorescent light bulb was flickering and pouring out white smoke. Wow those things smell bad and get really hot when they die.

The smell and smoke point to ballast failure so no worries about mercury.

Turn it off immediately due to fire hazard. That heat is the 15A circuit trying to short-circuit ... the heat is cause to get excited. A nice thing about incandescent bulbs is that all failures in the bulb lead to an open circuit - it safes itself. That's not so with a CFL.

The smell is probably a fried capacitor in the ballast and nothing to do with what's in the glass.

Once cool remove it carefully so as not to break the glass.

Unfortunately people want CFL's to cost about what incandescent bulbs cost even though there is a lot more to a CFL. The ballast is what gets cost-reduced past the point of reliability.

Panasonic sells some CFLs that are rated for use in enclosures but unless explicitly marked (and priced) for that a CFL must be used in a way that keeps both the base and bulb from overheating (if the glass part gets too hot the bulb gets dimmer earlier in its life). Inverted use should be OK as long as the heat from the bulb can escape past the base.

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#180462 - 08/26/09 08:06 AM Re: Compact fluorescent failure [Re: KenK]
MostlyHarmless Offline
Old Hand

Registered: 06/03/09
Posts: 982
Loc: Norway
Originally Posted By: KenK
My other concern with the world moving to CFL's is that I assume they don't do well in cold - like other fluorescent lighting.

If so, they simply cannot be used in our horse barn. If incandescent bulbs disappear its back to using Coleman lanterns in winter - another safety issue in a barn.


Light diodes (LED) will not have this problem. They work better (more efficient) the colder it is. On the other hand, cooling may be a problem. The LED will fry and die if it gets too hot. Also, the electronic circuits of the "ballast" is most happy within a certain temperature range (this goes for any electronic equipment, so nothing special).


I know LED light bulbs for standard couplings and voltages are available, but I have absolutely zero experience with them.

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#180463 - 08/26/09 08:28 AM Re: Compact fluorescent failure [Re: MostlyHarmless]
KG2V Offline

Veteran

Registered: 08/19/03
Posts: 1371
Loc: Queens, New York City
Most of the rooms in my house are on dimmers - I tried "dimmable" CFLs, and got a shorter (not longer) life than incandescent - tried 3-4 brands, after that, I got sick of shelling out for them - back to incandescents for me (I was getting about 4-6 months out of a CFL)
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73 de KG2V
You are what you do when it counts - The Masso
Homepage: http://www.thegallos.com
Blog: http://kg2v.blogspot.com

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#180465 - 08/26/09 10:12 AM Re: Compact fluorescent failure [Re: KG2V]
Desperado Offline
Veteran

Registered: 11/01/08
Posts: 1530
Loc: DFW, Texas
Assuming you haven't already, try the Phillips brand dimmable CFL's. I have personal experience with this brand, and have never had any trouble with them. Well... Except finding them. Home Depot stocks them, but they are usually gone as soon as they hit the shelves.

They "Light" faster, and work well in cold environments compared to HD's store brand.

I have probably 30 of the "Can Light" (R7 I think) variety in my home and all but two are about 4 years old this month.

Standard Disclaimer...
_________________________
I do the things that I must, and really regret, are unfortunately necessary.

RIP OBG

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#180467 - 08/26/09 10:41 AM Re: Compact fluorescent failure [Re: Desperado]
KG2V Offline

Veteran

Registered: 08/19/03
Posts: 1371
Loc: Queens, New York City
Tried them, tried GE - the ones that are killing me are the R40 lights. The R30s seem to work OK - don't ask me, same circuit etc
_________________________
73 de KG2V
You are what you do when it counts - The Masso
Homepage: http://www.thegallos.com
Blog: http://kg2v.blogspot.com

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#180469 - 08/26/09 10:56 AM Re: Compact fluorescent failure [Re: KG2V]
Desperado Offline
Veteran

Registered: 11/01/08
Posts: 1530
Loc: DFW, Texas
My old lighting store sold a brand that also worked very well. They were available in a multitude of light colors/temps. I will look online and/or contact them once they open and ask what the brand was.

I did not use them unless they were specified by the customer, because they were expensive.

"Dimmable" fluorescent lamps are relatively new technology, so there are going to be some growing pains for a while. There is a system the alternates the current On/Off at an incredibly high rate of speed. This allows for a "dimmer" effect, but these are mostly for large commercial areas.
_________________________
I do the things that I must, and really regret, are unfortunately necessary.

RIP OBG

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#180470 - 08/26/09 10:59 AM Re: Compact fluorescent failure [Re: Desperado]
Desperado Offline
Veteran

Registered: 11/01/08
Posts: 1530
Loc: DFW, Texas
Originally Posted By: Desperado
My old lighting store sold a brand that also worked very well. They were available in a multitude of light colors/temps. I will look online and/or contact them once they open and ask what the brand was.

I did not use them unless they were specified by the customer, because they were expensive.

"Dimmable" fluorescent lamps are relatively new technology, so there are going to be some growing pains for a while. There is a system the alternates the current On/Off at an incredibly high rate of speed. This allows for a "dimmer" effect, but these are mostly for large commercial areas.



[color:#3333FF]UH, Ahem, Well Ya see it was kinda' like this......

Just went online to their website and they are going out of business. I will look further for more information, but it will now take longe
r.[/color]
_________________________
I do the things that I must, and really regret, are unfortunately necessary.

RIP OBG

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