Question for the flashlight pros

Posted by: Phaedrus

Question for the flashlight pros - 10/26/12 12:22 AM

Just a question- does anyone know of drop in LED replacements for generic lights? Is there any standardization? I have a couple of $20 no name CR123A lights with incandescent bulbs that are just collecting dust. A drop-in LED conversion would make them usable at least.

How would I go about finding the right parts? Or am I better off just tossing them/relegating them to the junk drawer? Ultimately it's not about the $20, more about not wasting the aluminum body & reflectors.
Posted by: Russ

Re: Question for the flashlight pros - 10/26/12 12:33 AM

Hmmm,something like the TerraLux MiniStar?
Posted by: Phaedrus

Re: Question for the flashlight pros - 10/26/12 01:20 AM

Hard to say. The light in question is a "Cyclops" brand light. The body is anodized aluminum and it takes 2 x CR123A batteries. I has springs on both ends of the batteries and an orange peel reflector. I don't see any markings on the bulb.

Maybe if I took a photo it would help? Or are there just a few somewhat standard sized of bulbs/emitters?
Posted by: chaosmagnet

Re: Question for the flashlight pros - 10/26/12 01:35 AM

There are commonly available drop-in LED upgrades for Maglite and Surefire P60-type lights. I've successfully Frankensteined one light with a soldering iron and a tremendous expenditure of profanity -- and it was an LED to begin with, making it much easier. Show me pics of your lights and I can render you my inexpert opinion.

In general you're best off selling, giving away or recycling your not-easily-upgradable incans and replacing them.
Posted by: Russ

Re: Question for the flashlight pros - 10/26/12 01:46 AM

The TerraLux bulb above will fit many flashlights with standard bulb fittings and it has a wide voltage range. BTW, it comes with the voltage circuitry inside. The first gen LED I bought for a Maglite was a simple LED without the voltage reg circuitry. The one above is much better IMO.
Posted by: Phaedrus

Re: Question for the flashlight pros - 10/26/12 01:58 AM

Thanks, fellas. I'll try to take a picture. Obviously this would be a project for fun and to give me an excuse to swear a lot! wink It looks like all the drop-ins cost about what the light did. Still, waste not want not.
Posted by: Russ

Re: Question for the flashlight pros - 10/26/12 02:13 AM

Yep, the bulbs are spendy, but they really do upgrade a Maglite. A 3xD cell light with a regulated LED is a pretty good light.

The 3 Watt TerraLux TLE-6EXB has a lot of throw when you tighten up the beam. Without these I'd have put my Maglites into deep storage; instead they fill a role that a 2xAA light cannot.
Posted by: dougwalkabout

Re: Question for the flashlight pros - 10/26/12 02:30 AM

I've had good luck with the Dorcy LED replacement bulbs. It's the standard size bulb found in just about every old flashlight. There's 3V and 4.5-6V models. Great runtimes and nice white light.

I don't think I ever paid more than $4 for them. Sears and other big box retailers used to carry them. Should be some good online deals, provided they fit your light.

http://www.dorcydirect.com/p-353-41-1643-30-lumen-3v-replacement-bulb.aspx

http://www.dorcydirect.com/p-354-41-1644-40-lumen-45v-6v-led-replacement-bulb.aspx
Posted by: Phaedrus

Re: Question for the flashlight pros - 10/26/12 02:58 AM

Nice! I'll have to check those out.
Posted by: LesSnyder

Re: Question for the flashlight pros - 10/26/12 03:27 AM

if you have a SureFire 6P or G2... I've been pleased with the 320lumen upgrade from SolarForce(HK).... for a couple of bucks more they have a scoarching 820lumen 2xcr123 light

http://www.solarforceflashlight-sales.com/product.php?t=RB
Posted by: Mark_R

Re: Question for the flashlight pros - 10/26/12 05:04 AM

The generic "flashlight bulb" uses a PR4 mount. You can get drop in LED replacements at Home Depot or Frys Electronics.

I replaced the incandescent bulbs in our collection of old household 2D and 2AA lights with Dorcy 41-1643 (~1/2 watt, $7) LED bulbs, and dropped a 1 watt Nite Ize ($16)in my 2D maglite. Output was about 25-50 lumens and battery life was extended to 18 - 40 hours. Excellent around the house emergency and utility lights.

If you want more output, Terralux makes a couple that will also fit in the standard PR4 bulb mount. IMHO, they're too powerfull (140 lumens vs 30-50) for household lights. For reference, a 2AA minmag incandescent has about a 14 lumen output with fresh batteries.

The only thing to be aware of is the emitter in the LED bulb is not quite in the same place as the filament in the incandescent bulb and will change the focus of the light. Ours all went from spot to flood, and I couldn't get the maglite as tightly focused as before.
Posted by: Phaedrus

Re: Question for the flashlight pros - 10/26/12 08:46 AM

Thanks, Mark! So long as the emitter isn't super expensive it doesn't matter if the throw is altered. I'm such an LED junkie that the light is dead to me as it now stands. And LED will make it better!
Posted by: Russ

Re: Question for the flashlight pros - 10/26/12 03:19 PM

Yep, The 3 watt LEDs are great for 3+ D cell Maglites with a job, but for general use a 1 Watt emitter is more than enough considering the larger reflector of D cell lights. My 2-D Mag with the 1 Watt emitter focuses just fine. The 3-D with the 3 Watt emitter has a beam just as focused but with the head completely tightened. It may have been possible to focus the beam a bit more, but not much.

All I'd seen until reading this thread were the TerraLux emitters which are not cheap. These other LED emitters make it cost effective to upgrade other lights. Thanks.
Posted by: JohnN

Re: Question for the flashlight pros - 10/26/12 05:52 PM

Originally Posted By: chaosmagnet
There are commonly available drop-in LED upgrades for Maglite and Surefire P60-type lights


As Chaosmagnet notes, there are a number of LED drop in upgrades for common bulb types, like those used in a number of Maglites.

After many years of having various lights with fixed or proprietary bulb solutions that I realized simply became outmoded, I've made a concerted move to the P60 type lights. While the P60 format isn't quite a standard, there is a high degree of interchangeability and a fair number of vendors.

You can get lights that use the P60 format in AA configurations (although slightly awkward), 123A configurations and 18650 (rechargeable) configurations.

In addition, the P60 lamp assemblies can be had in a wide range of voltage options. You do need to pay attention because you aren't going to drive an P60 that wants 8v with a 2xAA configuration and you can blow a low voltage lamp that is intended for 2xAA with 2x123A.

My preference at this point is to get lamps that can handle both 18650 and 2x123A configurations. I primarily use them with 18650s, but have the ability to use primary lithium cells if needed.

FWIW, I really like the Solarforce L2P with the "forward" clicky tailcap, paired with an XPG P60 lamp assembly with the orange-peel reflector. It is an incredible value:

http://www.solarforceflashlight-sales.com/product_detail.php?t=FB&s=7&id=112

http://www.solarforceflashlight-sales.com/product_detail.php?t=RB&s=29&id=212

The XPG is a middle of the road LED right now. It's pretty bright, but has good runtime. the XML LEDs are brighter, but tend towards flood and shorter runtimes.

The lights from Solarforce are solid. The lamp assemblies are "OK".

Higher quality units are available by Nailbender on Candle Power Forums (CPF), or Malkoff or Torchlabs (the latter being available on overready.com).

I'd buy an XPG from Solarforce, but high end bulbs I'd probably go to Nailbender. I have one of the Torchlabs 3xXPG lamps and it is quite the lamp. Very bright, all flood, and very reliable.

http://www.oveready.com/a-engines/cat_63.html

Good luck,

-john
Posted by: haertig

Re: Question for the flashlight pros - 10/26/12 05:56 PM

I have found that my big 'ol 3 and 4 D cell Maglights from years ago work well with the replacement LED modules. With a good module (not the cheapies you find in hardware stores) they are about as bright as my current 1xAA LED lights (when I run those 1xAA's on LiIon or NiMH). The Maglites are a lot bigger and less convenient obviously. But with 3 or 4 D cells in them, they have a long runtime. Good for backup lights around the house in emergencies. I would recommend re-purposing these old Maglites with low output LEDs rather then the newest brightest ones. Use the old Maglites for low output, super long runtime emergency use, not for eye-blinding brightness. Get a newer, handier flashlight for that.

But since you are talking about a 2xCR123 light, you can probably buy a whole new light for the same cost as a replacement module for the old one, provided you can even find a suitable replacement module in the first place. I would suggest just buying a new light, and giving your old one to a friend/family member. About the same cost to you in the end, but you would end up with two people having lights, not just one.
Posted by: LesSnyder

Re: Question for the flashlight pros - 10/26/12 08:56 PM

note on the SolarForce modules...you will probably need to discard the external spring for retro fit to a 6P or G2... I kept looking for a string... "please remove the string to make the bulb well fit to your flashlight" typo on spring to string